Overall i thought the optimax performed very well and was reliable given about 150200 hours per year for 6 years. I have read elsewhere on this forum that optimax 200 hp motors prior to model year 2003 were prone to more problems. Jun 09, 2015 this episode was featured in episode 8 of the 2014 season. Mercury optimax 200 have you gone through the calibration procedure with the trim system.
This episode was featured in episode 8 of the 2014 season. A leading name in marine engines, mercury is recognized for producing topquality outboard motors as well as the mercruiser line of inboard engines. Seloc marine repair guides for mercury engines online and. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it. How to maintain mercury optimax 2 stroke powerboat tv youtube. Mercury 200 optimax dts200 hp, v6 3032cc, 2stroke, 2009. We believe the midsection has probably been replaced. View and download mercury 200 optimax manual online. Download marinermercury outboard workshop service manual.
View and download mercury 200 optimax service manual online. Jet drives manufactured by mercury marine in the united. Im looking for some advicehelp with a potential boat purchase. Mercury optimax outboard boat motor service manuals pdf download. Mercury optimax reputation moderated discussion areas. Information on this page has come from multiple third parties and can not be guaranteed to be accurate. Mercury optimax 250 manuals manuals and user guides for mercury optimax 250. I can remember being towed in twice over the course of my ownership of that motor. Mercury 150 optimax pro xs150 hp, v6 2507cc, 2stroke.
Ngk spark plugs are original equipment on many outboard motors and are excellent replacements for everyday engine maintenance. Mercury 200hp engines parts catalog search diagrams by model. Covers all mercury engines from 1965 to 1989 90300 hp inline 6 and v6, 2 stroke models fuel injection and mr drive. Covers mercury optimax outboards from 200 225 horsepower. Sep 27, 2017 this is a complete mercury mariner 150 hp dfi optimax 20002005 service and repair manual. Mercury outboard service manual free download pdf boat.
You can find your mercury outboard serial number and model number on an id tag on the mounting bracket, or in some cases on an engine block freeze plug. I have a 2003 mercury 225 optimax,anyway motor had been running very good no problems all day. This is a complete mercury mariner 150 hp dfi optimax 20002005 service and repair manual. We have 9 mercury optimax 250 manuals available for free pdf download. Carried to a tech, he said his computer showed need to change side. Mercury outboard oil injection alarm ahrens marine services llc. Outboards sold by mercury marine in the united states are. Seloc takes repair into the 21st century, by allowing users to access our electronic database for uptothe minute information on your engine. It also has a selfdraining cooling system for ease of maintenance. How to maintain mercury optimax 2 stroke powerboat tv. Brunswick marine in emea download center download center. This outboard engine weighs approximately 497 pounds. Mercury optimax outboard boat motor service manuals pdf.
If you prefer traditional service manuals seloc also offers a full line of printed engine repair and maintenence guides. Recommended oil mercury optimax dfi outboard oil tcw3. I would not hesitate to buy a 2003 with 400 hours, but i would expect the price to be compelling. This outboard engine weighs approximately 521 pounds. Mercury marine service manual 200225 optimax dfi pn 90859769r03. Covers mercury optimax outboards from 200225 horsepower. Service repair manual mercury optimax 200 225, author. I have new fuel filters on it just changed pluggs with in the month, havent had any problems,starts no problems idles good,but.
Buy discounted mercury outboard parts and mariner outboard motor parts. Backed by decades of marine power innovation and product leadership, mercury v8 and v6 fourstroke outboards deliver legendary performance and forwardthinking technology. Fourstroke outboards are built for any body of water and a wide variety of boats. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it crashed we can help. Mercury optimax 200 workshop manual free pdf file sharing. It contains all the information and detalis you need to help you not only fix your vehicle problems, but also maintain your vehicle good functioning for future use. Mar 03, 2019 mercury outboard oil injection alarm ahrens marine services llc. Mercury mariner 200225 optimax dfi outboards factory service repair manual. View online or download mercury 225 optimax user manual, owners manual, manual. Mercury 115 5 150 175 hp optimax dfi service repair manual 2003 2004 2005. Mercury optimax outboard workshop manual 200 225hp mercury optimax 115 5 150 175 outboard repair manual improved service u0026amp. Service manual is a generic term we use to describe repair manuals, technical manuals, workshop manuals, shop manuals, etc. I have a 2003 mercury 225 optimax,anyway motor had been.
Im looking to purchase a new boat with a 2002 200hp optimax with roughly 490 hours. Mercury optimax service repair maintenance manual 75 90 115. Online parts lookup, large inventories of mercury mariner outboard oem and aftermarket parts, same day free shipping, discounted rates. Im not a mechanic but i like to be able to do my own maintenance. I eventually blew out the lower unit, but that could have happened with any motor and i do not believe it was a mercury issue. The mercury sportjet drive features a 200hp v6 direct fuel injection dfi engine for instant turnkey starting, nosmoke operation, outstanding fuel economy and excellent power. Service repair manual mercury optimax 200 225, length. Mercury outboard parts and mercury marine motors are among the most popular outboard motors for sale today. Mercury outboard parts, mariner outboard parts, mercury. Mercury optimax outboard boat motor service manuals are available for immediate download. This model has a electric starter and power steering. Refer to determining recommended outboard motor mounting height, preceding and. And thus mercury outboards were born by kiekhaefer and his 25 employees working 18 hours per day, 7 days a week.
Overall i thought the optimax performed very well and was reliable given about 150 200 hours per year for 6 years. Carried to a tech, he said his computer showed need to change side engine oil tank, which he changed the tank. Mercury 200 optimax jet drive service manual since 2001 pdf, eng, 16. A reading of 17 would indicate that your motor is somewhere between full trim and trailer. Then all of a sudden the the motoor just fell on its face. The optimax is virtually 99% bulletproof at this point. Use transom drilling fixture 9198234a2 or attach tape engine mounting template located in this manual to boat transom. The 200 is surprisingly fuel efficient and quieter than i expected.
Mercury outboard parts diagrams accessories lookup. Mercury 200 hp optimax outboard service manual pdf download. Aug 21, 2011 i have a 2003 mercury 225 optimax,anyway motor had been running very good no problems all day. Free mercury mariner 150 hp dfi optimax 20002005 service. Please have your mercury outboard, mercury mercruiser or mercury diesel serial number before placing the order. Please refer to you mercury outboard owners manual if you are unsure of your exact engine model. Mercury optimax 200 outboard service manual pdf download. After paying for your manual you will be directed to the download site. Clymer manuals mercury 3 275 hp outboards, 19901993 b722 includes mercury outboard marine repair manuals.
Covers 19902003 200225 horsepower mercury optimax outboards. Mercury marine 19902003 optimax 200225hp outboard repair. Mercury optimax service repair maintenance manual 75 90. Ownersonly experience with 2003 optimax 200hp moderated. I have new fuel filters on it just changed pluggs with in the month, havent had any problems,starts no problems idles. Seloc marine repair guides for mercury engines online and printed manuals. The 5 optimaxes have all been relaible good engines. Fourstroke 175 300hp fourstroke 175 mercury marine. And despite all the verado intros the optimax isnt going anywhere. Founded in 1939 by the talented engineerbusinessman carl kiekhaefer, the mercury brand of boating engines are found as factory equipment with many watercraft manufacturers. I have read elsewhere on this forum that optimax 200hp motors prior to model year 2003 were prone to more problems. Automotive authority llc fuel pump for mercury optimax 75 80 90 115 125hp dfi fuel pump 200315 888725t02, 888725t1, 888725t 1 5.
Automotive authority llc fuel pump for mercury optimax 75 80 90 115 125hp dfi fuel pump 2003 15 888725t02, 888725t1, 888725t 1 5. Db electrical sdr0251 mariner mercury starter for marine outboard engines 5cxl optimax, 5l optimax, 5xl optimax, 150cxl optimax, 150l optimax, 175l optimax 200xl optimax 50853329t 9000855 4. Fuel induction system 2stage direct fuel injection dfi alternator amp 60 amp 756 watt beltdriven gearcase ratio 1. The only real issue motors were the 2001 200 and 225s. Mercury 200 hp optimax outboard service manuals are available for immediate download. Mercury 225 efi225 hp, v6 cyl, 4stroke, 2003, 2004.